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Cross-Flo Vee Blende – Drive, 1 cubic foot total capacity, Carbon Steel, Controls, designed for up to 215 lbs/cu.ft. CLEAN / WORKING CONDITION… $10,000

 

Double Cone Blender: 100 liters total capacity, 316L SS, Drive, SS Stand with Safety Gate, LIKE NEW.$18,000 

 

Lab Vee Blender: 16 liters total capacity, 316L SS, Intensifier, Liquid Addition, Safety Enclosure, Controls, LIKE NEW…. $16,000

Best Practices For Maintaining and Cleaning Industrial Mixers

 

Industrial mixers are an integral part of manufacturing and processing Industries. These mixers ensure the homogeneity of different materials through thorough mixing. Industrial mixers require proper and regular maintenance and cleaning to enhance their longevity and optimal performance. Failure to do this can lead to equipment failure, decreased productivity, and safety. Below are seven best practices to maintain and clean industrial mixers for smooth running and efficiency.

1. Follow the Manufacturer’s Recommendations

Read the manufacturer’s user manual for the specific mixer model. Note the particular maintenance schedules for the model. Regular maintenance typically involves the replacement of worn-out or damaged components and the lubrication of moving parts. Adhere to the manufacturer’s guidelines to ensure that the mixer functions appropriately and to foresee any potential issues before they become significant problems.

2. Keep It Clean

Industrial mixers should be cleaned regularly as part of their maintenance. Residue and build-up from previously mixed batches can compromise the quality of future products and eventually damage the mixer over time.

To avoid residue and build-up, clean the mixer after each use. If mixing happens concurrently, maintain a regular cleaning schedule. Remove individual components during cleaning, for example, blades and agitators. Thoroughly sanitize the interior of the mixer. Use appropriate cleaning agents and follow all safety procedures when you handle chemicals. Wear protective gear throughout the cleaning process to avoid harmful burns on the skin.

3. Check for Wear and Tear

Components of your mixer may wear down or become damaged over time due to typical wear and tear. Wear and tear decreases performance and can cause equipment failure in some instances. Conduct regular inspections to identify worn-out or damaged parts that need replacing. Check bearings, belts, and seals, as they are susceptible to wear and tear. Inspect the mixer for rust and corrosion, which can compromise the integrity of the mixers.

4. Monitor Performance

The industrial mixer’s performance should be monitored regularly. The mixer should continuously operate at optimal mixing speeds, vibration, and noise levels. A decrease in performance should be investigated promptly, and corrective measures should be taken.

5. Train Operators 

Mixer operators should be adequately trained on handling mixers for their safety and that of the mixer. They should be familiarized with manufacturers’ guidelines and recommendations. This helps them recognize signs of equipment failure early and know the appropriate intervention measures to take.

6. Store Components Properly 

When not in use, mixer components should be stored in a clean, dry, and temperature-controlled environment. This prevents corrosion, rust, and damage, which can compromise the integrity of the mixers.

7 Document Maintenance and Cleaning

Maintenance and cleaning tasks performed on the mixers should be well documented. This helps users to keep track of when components were last inspected or replaced, as well as track recurring issues or areas that require additional attention.

Additionally, proper documentation minimizes human errors that can be detrimental to the longevity of the mixer. Documentation can be helpful for demonstrating compliance with regulatory requirements. In the event of equipment failure or safety incidents, proper documentation can be used to draft control measures.

Contact your manufacturer whenever you need to replace worn-out parts of your mixers. They will supply you with genuine parts that easily integrate with your mixer. Spare parts from unauthorized dealers might be tempting due to their low prices. However, most of them are of low quality and might cause equipment failure that might be more costly to fix.

Consult certified dealers for the installation of spare parts whenever you are uncertain. At Jaygo Inc., we supply used, rebuilt, and refurbished equipment, as well as genuine spare parts. Contact us today for all your manufacturing equipment needs.

Tips for Improving the Longevity of Your Industrial Mixer

  Industrial mixers can be the heart and soul of any restaurant kitchen. They prevent excessive cooking times, ensure consistent dough mixing, and even regulate the level of ingredients. Yet, when the mixers break down midway through a recipe or need a replacement, you might experience a lot of anxiety. Proper maintenance is the secret to your heavy-duty mixer’s long life and durability. Learn some tips to help you maintain it and extend its life.

Put the Mixer to Its Intended Use

You would be surprised at how often people fail to use their mixer for its intended purpose. In most cases, the use of mixers beyond their design limits is a common cause of premature failure. Therefore, do not use your mixer for other applications other than what it is intended for.

Choose the appropriate mixing attachment for the task at hand. For example, use a paddle attachment to mix dough or batters and a wire whisk to whip cream or eggs.<br><br>

Moreover, adjust the mixer’s speed to the appropriate setting depending on the recipe. Most mixers have variable speed controls that you can adjust to achieve the desired mixing speed. This way, you will use the mixer for its intended purpose and achieve the best results in your baking and cooking.

Replace Parts Immediately

Do not wait until your mixer breaks down completely to replace its parts. Over time, components can become worn and inefficient, leading to decreased performance and increased energy consumption. Replace the parts before they fail to ensure optimal performance and avoid costly repairs.

Commercial mixers are costly. The sooner you replace parts that show wear and tear signs, the better your savings. Therefore, the key is to regularly inspect your commercial mixer’s components and replace them immediately when necessary.

Ensure It Stays Dry

After a particularly busy day, cleaning up a kitchen mixer can be a real chore. It will become damaged if the mixer gets wet and sits around in water or suds. Water buildup makes the unit more susceptible to breaking down over time. Thus, ensure it stays dry after you clean it.

Moreover, do not use high-pressure cleaning techniques on your commercial mixer. High-pressure cleaning can cause water to seep into the mixer’s cracks and crevices. This water buildup can lead to corrosion, rust, and other irreversible damage. Additionally, high pressure can damage the seals and gaskets, leading to leaks and decreased efficiency.   Instead, use a non-abrasive cleaning method that will not damage delicate parts. For example, foam and steam cleaning use low pressure, which will not force water into the mixer’s cracks and crevices. This step will help preserve the equipment’s reliability and ensure it continues to work efficiently.

Lubricate Moving Parts

Commercial kitchen mixers require regular lubrication of moving parts to operate effectively and last longer. Thus, lubricate your industrial mixer’s moving parts regularly.

Lubrication keeps the parts from grinding against each other, reducing wear and tear. As a result, the parts are able to move more smoothly and efficiently. This step also allows the mixer to operate more reliably and longer. Use food-grade lubricant to lube these parts.

Regular maintenance is key to keeping your industrial mixer running smoothly. This way, it will reduce the risk of unexpected breakdowns and help extend your mixer’s usable life.

If you need an upgrade for your commercial kitchen, invest in Jargo Incorporated mixers. Our mixers can save you a great deal of money, not to mention plenty of frustration. Do not hesitate to contact us with any questions or concerns — we will be delighted to help you. We look forward to talking with you soon.

6 Tips for Process Equipment Maintenance

Manufacturing equipment is an integral part of the production process. With this in mind, you should take adequate care to ensure your equipment remains in top shape throughout its useful life. If you need general advice on how to keep your equipment operational, here are six of the best practices for maintenance. 

1. Inspection for Degradation and Damage

Regular inspection can prevent costly breakdowns and repairs. Regular inspections allow you to identify machine and component issues before they become serious. During the inspection, look for signs of vibration, high temperature, and friction. These signs can indicate problems with alignment, shock, or insufficient lubrication, which can all lead to wear and tear.  Regular inspections can help you proactively manage maintenance schedules and budget for parts that need replacements ahead of schedule. You can also consider using bushings, sleeve bearings, and ball bearings to reduce the risk of wear and tear. These components can reduce noise pollution and increase the service life of the equipment. 

2. Maintenance Plan

Establish a scheduled maintenance plan to keep your equipment in good condition. This plan should include regular inspections and replacements of worn components, such as bearings, fluids, belts, oils, friction materials, and tires.  Additionally, monitor bearings and bearing housings for corrosion and replace them as necessary. A maintenance log will ensure that you inspect and replace all components before extensive damage affects the machine. 

3. Cleaning

The accumulation of dirt and debris on a machine can lead to breakdowns and other costly problems. To avoid this, manufacturers should refer to their equipment’s manufacturer’s recommended cleaning instructions and develop an equipment maintenance plan (EMP).  This plan should detail the cleaning methods, products, and frequency to ensure that all machines remain clean and free from contaminants.  You can use acid, steam, and power washing methods to thoroughly clean machinery. Additionally, you can hose down heavy equipment with water. Remember to document all these processes in the EMP to ensure that all of your personnel notice them. Regular machinery cleaning can help increase their lifespan and maintain optimal performance. 

4. Lubrication

Lubricants reduce the friction of moving parts and help maintain the temperature of the equipment. Use only the specific lubricants recommended by the equipment’s manufacturer. Also, ensure you use it carefully and in the right amount to avoid grease build-up and other performance issues. Ensure that the lubricants used are of high viscosity index and able to work in extreme temperatures. 

5. Machine Knowledge and Personnel Training

Familiarize yourself with the equipment to get the most out of the machinery. You can use your knowledge to help the machine operator understand the machinery manual. Also, you can help them become familiar with what the machine is capable of and what should not be done for safety.  Frequently train all staff on how to operate machinery properly. Proper training will help reduce wear and tear, decrease the risk of injury, and reduce the risk of equipment breakdown. Training should include regular updates on emergency procedures and safety precautions.  Maintain up-to-date information, like software and hardware updates, so that employees can stay knowledgeable and properly operate the equipment. Also, create a daily record of equipment use and monitor operations. These records can help pinpoint the time and location of operation, as well as help identify any unskilled operators. 

6. Machine Storage

Store your equipment under cover to prevent rust and condensation build-up. Remember to store the equipment visibly without any obstructions from other pieces of equipment. Also, operate them periodically, even when not in use.  Contact us at Jaygo Incorporated to replace damaged equipment or upgrade your machinery to newer models. 

6 Signs You Need To Replace Your Industrial Mixer

Facilities that deal with viscous fluid, slurries, and wet and dry mixtures of materials can’t run without industrial mixers. For instance, if you are a player in the cosmetic industry, you need a good multi-shaft mixer to blend ingredients you use to make creams, toothpaste, and other products.  Unfortunately, industrial mixers don’t last forever. At some point, you’ll need to replace your machine. Below are six signs that tell you when it’s time to get rid of your erratic, inefficient mixer and replace it with a new one. 

1. Your Mixer Breaks Down Constantly

Like other machines, your industrial mixer is susceptible to wear and tear and occasional breakdowns. For instance, constant use and friction can wear down the rotors, cause excessive grinding, and eventually lead to breakdowns.  Although it’s not uncommon for an industrial mixer to break down at some point, if your machine does it frequently, consider a replacement. Constant repairs can cost your organization a fortune, especially when they involve expensive components like stators. 

2. Your Mixer Won’t Start

Several issues can undermine your mixer’s ability to start. The first is a lack of electrical power, which can be caused by broken power cords, faulty electrical connections, or a tripped circuit breaker. Before you do anything else, ensure your machine is connected to a power source and receives the electricity it needs.  If you’ve ruled out a lack of electrical power, your mixer may have an internal issue. For instance, components like the stator or rotor may be faulty. Get a new mixer if the problem is extensive enough to make repairs impossible. 

3. 3. Your Mixer Produces Excessive Noise

Excessive noise in the workplace can damage workers’ hearing and create psychological and physical stress. That is why you should try to avoid noisy machines whenever possible.  Several culprits can cause your industrial mixer to produce excessive noise. These include easy-to-fix issues like insufficient lubrication and loose foundation bolts. Also, a machine that has outlived its serviceable life will likely have damaged components that operate noisily.  Your mixer needs replacement if it is noisy and beyond its expiry date.   

4. Your Mixer Performs Sub-Optimally

Industrial mixers are man-made machines. As such, they age, wear, and degrade over time. That affects their output and makes them less reliable and more likely to fail. So, expect your machine to perform less optimally with time and use.  With the above in mind, if your mixer’s performance has deteriorated to a point where it hurts overall output and your business’s bottom line, replace it as soon as possible. 

5. Your Mixer Can’t Handle Certain Tasks

Your company will likely grow and expand its customer base with time. When that happens, you will need to manufacture more products. Subsequently, your mixer will have to handle larger material batches or need to work faster.  An industrial mixer’s output depends on its power and features. If your facility’s needs escalate today, your old machine’s capabilities may prove inadequate, a problem you can solve through an upgrade. The same applies when you shift to more complicated processes. 

6. Your Mixer Overheats Frequently

Does your mixer overheat too often? That can happen when you overuse it or let it run too long. Fortunately, two solutions can help you alleviate this issue: improved heat dissipation and decreased heat load. Or, you can get an extra mixer to reduce the workload you assign to one machine.  Additionally, each industrial mixer has specific materials it can stir. For instance, a double planetary mixer can handle the ingredients used to make battery pastes or rubber cement. If your machine mixes materials beyond its capacity, it may overheat and break down. To prevent this, upgrade to a mixer that can work with the ingredients you need to use.  Does your industrial mixer operate erratically? Maybe it doesn’t perform optimally anymore or has completely broken down. Either way, Jaygo Incorporated is here for you. Take a look at the industrial products we offer and find your new mixer today. 

Buying vs. Renting Manufacturing Process Equipment

The economy is becoming very volatile. As a result, businesses are searching for ways to reduce expenditures. This trend is especially true for significant expenses like taking on additional equipment. In such a scenario, it is essential to weigh your options, which are leasing or renting machinery or making an outright purchase.

There is no clear answer on whether renting or buying manufacturing process equipment is better. With the following information, you can weigh your options and make the decision that is best for your business.

Analyze the Upfront Cost

The key advantage of renting industrial equipment is foregoing the initial cost of buying. For new businesses with limited capital, such a cut in expenses is helpful. Unlike outright buying, renting costs a fraction of the price. You would still be able to run your production line and make a large enough profit margin to eventually buy the equipment.

However, the cost of renting equipment adds up over the years. When rented long term, the cost could become more expensive than buying. If you choose to rent, ensure that the cost over time doesn’t surpass the cost of buying the equipment outright.

 While buying equipment outright is expensive, it is a sound investment. The cost of renting equipment over several years might be higher than upfront buying. If the business does not perform as well as expected, you can recover your money by selling the equipment.

There are also several options that reduce the impact of buying industrial equipment. Instead of buying new equipment, you can buy high-quality refurbished machines. In most cases, these machines work as well as a new machine at a fraction of the cost. You can also buy your equipment from suppliers with flexible finance options. A reputable dealer will work out a payment plan that will not reduce your capital.

Consider the Long-Run Costs

Another advantage of renting over buying is the reduction in overhead expenses. Equipment renters are responsible for the quality of their machines. They provide repairs, servicing, and maintenance. They will also pay for storage and transportation of the machines to any site.

When you buy manufacturing equipment, you need enough storage space. Machines should always be protected from the elements to keep them in good working condition.

Manufacturing equipment also requires constant servicing and repairs. As they are in constant use, machine components are prone to wear and tear. To maintain the best output and prevent total failure, these parts need to be replaced. As the owner of the machines, you are responsible for these costs, which tend to add up as time progresses.

Consider the Length and Nature of the Manufacturing Process

Do you need specialized equipment to execute a one-off or short-term production process? If the answer is yes, you’re better off renting a machine than buying one. It makes little sense to pay the high cost for specialty equipment that will sit idle for extended periods.

Purchasing specialized equipment may be the better choice for companies with unpredictable needs. Unfortunately, renters can be unreliable. You cannot always count on them to have the equipment you need available. You may also encounter unforeseeable delays and need the rented piece of equipment for a longer period. As a result, you stand to pay a higher cost than expected, and your project might stall.

Besides, if you own your equipment, you can rent it out to other manufacturers when it’s not in use. That way, you can earn a little more money and have the machine available when needed.

As highlighted above, there is no clear answer for whether it is better to own or lease equipment. With the above information, you will be able to make the best decision for your company.

If you are still unsure which choice is best, do not hesitate to contact us. At Jaygo Incorporated, we sell and rent out top-of-the-range new and used processing equipment. Our seasoned professionals will listen to your concerns and recommend the best options.

 

Signs of a Failing Ball Segment Valve

  Ball segment valves are critical in various industries, such as oil and gas, food and beverage processing, and pharmaceutical manufacturing. This component helps to regulate the flow of liquids and gasses by opening and closing in response to changes in pressure. If the valve fails, it can cause significant disruptions in the manufacturing process. Identifying these issues can help prevent production delays. Discover some signs of a faulty ball segment valve. The Valve Leaks When Closed Valves should prevent leakage when closed. If you notice your valve leaking, that’s a call for concern. This issue is the aftermath of wear and tear on seals or packing. As the seals deteriorate, they can develop gaps that allow fluid to escape. The leaks may also signify that the ball itself is faulty. In some cases, the ball may develop cracks that cause it to leak. If you notice any leaks, replace the valve promptly. Otherwise, the issue may cause operations downtime, and you may suffer a loss due to oil wastage. The Valve Leaks Around the Stem In addition to checking for leaks in the valve’s body, you should also check for leaks around the stem. Leaks around this area may signify that the stem packing is beginning to fail. As the packing deteriorates, the component can develop gaps that allow fluid to escape. In addition, the packing may also become dry and cracked, which will cause fluid to leak.

Tips to Consider When Renting Industrial Processing Equipment

As an industrial plant, you may require machinery or equipment to be able to perform certain jobs at one point or another. Well, purchasing such equipment is not always the best option. It may be costly and cumbersome to purchase and operate such machinery and equipment, especially if only for a short time.

At times, leasing industrial equipment is more beneficial than purchasing the same. Below are some tips you should consider before you lease industrial equipment.

Plan the Details of the Project

Understanding the project and the project site requirements is crucial before you choose to lease equipment. Will the project be indoors or outdoors? Is the project area easily accessible, or does it lie in a rocky and undeveloped area? Answering these questions will help you decipher the most appropriate piece of equipment for the job.

You will also need to articulate the project budget and total project duration. You will need to ensure that the project budget has provisions for leasing and operating industrial equipment for the entire duration of the project. You should also weigh the cost of leasing the equipment against the cost of buying and operating the equipment.

What size of equipment is best for the project? Will the equipment or machinery require special attachments? Understanding the specifications of the machinery you require will help you find the right equipment for the job.

Scout for an Equipment Rental Company

Once you understandd the project’s scope, you need to find a company that has the equipment you are looking for, great customer service, and good engagement terms. A good equipment rental company will make your experience more pleasant and ease some of the stress.

You can identify a good equipment rental company through referrals from others who have sought similar services within your network or your professional circles. You can also scout for a good equipment rental company online by reading reviews on search engines and social media sites.

Understand Company Policies

Once you have found an equipment rental company that addresses your needs, you should discuss the project in detail. This will help staff from the rental company recommend the most suitable equipment or machinery for your project.

You should also ask for their company policies regarding equipment and machinery rentals. These policies should point out contract details and the roles of both parties — you as the lessee and they as the lessors — when it comes to equipment leasing and operation.

You should also consult on their costs and if they have any payment plans that can apply to you. Make sure you negotiate a payment plan that is well within your budget and feasible for the project’s entire duration.

Another key consideration is to understand what insurance protection you have. Will the rental company take out insurance for the machinery, or will that fall within your responsibilities? Also, do you as a company already have the insurance protection that covers leased equipment, or will you need to take out a new policy?

Seek to Have a Rental Consultation

The essence of a consultative meeting is establishing a rapport with the company. You can also tour and see the equipment and machinery they have. When you physically see the equipment and machinery they have and the state that it’s in, you will be more settled as you make your decision.

During this meeting, you may also request a demonstration of the operation of the equipment. A demonstration will help you assess if you have the employees with relevant skills and knowledge to operate the machine or if you will also require training or staffing support from the rental company.

If you want to lease any industrial equipment, we hope the above pointers have been helpful. If you have any further questions, do not hesitate to contact us at Jaygo Incorporated for all your industrial equipment needs.

5 Factors to Consider When Purchasing Refurbished Industrial Equipment

You always have the option to buy new or refurbished equipment for your business. A different company has already used refurbished equipment. Still, you get quality products if you find the right seller.

With refurbished equipment, you access high-quality goods at a lower price. You also reduce the associated lead-time and get your industrial equipment within a shorter timeframe. Nonetheless, you must consider various factors before you buy a rebuilt product. Explore five such factors.

1. Condition of the Equipment

Refurbished does not mean poor condition, so do not settle for an item in poor working condition. Since the equipment has already been used, confirm the level of wear and tear. Test the equipment and observe any odd sounds or behavior during operation. Some sellers allow you to perform practical tests before you buy, so ask whether your dealer offers such services.

If the equipment is not in the right condition, you will likely deal with frequent repairs or operational inefficiencies. However, reputable companies test and sell proper equipment, so you have low chances of inefficient equipment if you opt to buy refurbished equipment from a reputable seller. 

2. Technological Advancements

Technological changes typically handle inefficiencies and provide better ways to do things. Furthermore, reputable equipment manufacturers do not lag when advancements happen. Thus, technical integration is vital for better results that beat the competition.

Buy equipment that matches up to technological improvements to move along with changes. Since technology is at the core of production, outdated equipment throws you off balance. Also, if your equipment is outdated, you can seldom compete with companies that use the latest technology. 

3. Ease of Use

Any industrial equipment you buy has to be operated by your employees, so opt for equipment your employees can use or learn to operate within a reasonable time. Also, ensure you have people on your team who can troubleshoot basic malfunctions.

Avoid items only an expert can operate unless you have a professional in your company. Equipment that is too difficult to use can cause significant delays in operations. Besides, the risk for accidents and injuries increases when your employees cannot operate a machine well. 

4. Cost

Factor in all the costs you will incur against the expected profit to determine whether the investment is worth the returns. Typical financial responsibilities include the cost to dismantle, transport, and install the equipment. Since some companies cover some of the charges, inquire beforehand to understand the expenses your seller covers.

Other crucial costs to consider are maintenance and electricity charges. You must keep your equipment in good shape throughout its life, so buy low-maintenance machinery to reduce maintenance charges. Besides, you will need electricity to run the equipment, so opt for a model that consumes less electricity.

5. Sellers Reputation

Many sellers offer refurbished equipment, so you have a wide range of choices. Unfortunately, some sellers may market low-quality goods. The viable way to avoid poor equipment deals is through due diligence. A thorough background check on your prospective seller’s reputation will save you.

Check online reviews to analyze other customers’ experiences with your prospective seller. Do not buy from one with negative reviews since you might not get good quality equipment or the needed services. You could also ask the company to share referrals who have bought their products. Then find the information you need from previous customers. 

You get quality refurbished equipment if you work with a reputable company. If you want to buy industrial equipment and supplies, look no further than Jaygo Inc. You will get the highest quality supplies at affordable prices. Skilled expertise to offer any needed guidance is also available for you at Jaygo Inc.