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  1. Understanding Double Arm, Sigma Blade, and Z Blade Mixers

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    A Comprehensive Guide On Industrial Mixers

    In the vast world of industrial mixers, selecting the right equipment for your specific processing needs can be daunting. Among the most popular choices for high-viscosity mixing are Double Arm Mixers, Sigma Blade Mixers, and Z Blade Mixers. Though these mixers share some similarities, understanding their differences, as well as their respective pros and cons, is crucial for making an informed decision. This blog post aims to shed light on these aspects, guiding businesses in selecting their mixing needs.

    Double Arm Mixers

    Double-arm mixers are characterized by two horizontally aligned arms that rotate in opposite directions. They are versatile machines used in various applications, from dough mixing to metal powders.

    Pros:

    • Versatility: Can handle a wide range of materials, including high-viscosity compounds.
    • Efficient Mixing: The counter-rotating arms provide excellent mixing capabilities, ensuring uniformity.
    • Customizable: They can be equipped with different blades (e.g., sigma, paddle) for specific mixing needs.

      Sigma Blade Mixers

      Sigma Blade Mixers, often considered a subtype of double arm mixers, utilize two Z-shaped blades that rotate to mix materials. They are especially favored for mixing very viscous materials.

      Pros:

      • Optimal for Viscous Materials: Excellently mixes heavy and sticky substances like adhesives, sealants, and dough.
      • Shearing Action: The sigma blades provide a shearing action that helps in breaking down materials and ensuring a homogenous mix.
      • Heat Control: Can be designed with jacketed vessels for heating or cooling, which is essential for temperature-sensitive materials.

      Z Blade Mixers

      Z Blade Mixers are very similar to Sigma Blade Mixers in terms of the blade design and are also considered a variant of the double arm mixer. The difference lies mainly in the specific blade design and mixing action.

      Pros:

      • Efficient Kneading: The Z-shaped blades provide an excellent kneading action, making them suitable for tough, dense mixtures.
      • Versatility: Good for a range of high-viscosity materials, from rubber to heavy pastes.
      • Temperature Control: Like Sigma mixers, they can be equipped with temperature control features for precise processing.
      • Space Requirements: The design and operation of Z blade mixers require more space than some other types of mixers.

      Conclusion

      When choosing between Double Arm, Sigma Blade, and Z Blade Mixers, the decision largely hinges on the specific characteristics of the material to be mixed, the desired outcome, and operational considerations such as space and maintenance capabilities. Double Arm Mixers offer versatility and are adaptable to a wide range of materials. Sigma Blade Mixers are the go-to for very viscous, sticky materials requiring shear, whereas Z Blade Mixers excel in kneading and processing tough, dense mixtures.

      Each type of mixer has its unique set of advantages and drawbacks, making it crucial for businesses to assess their needs carefully before making a selection. Consulting with experts and possibly conducting material tests can further aid in choosing the most suitable mixer for your application, ensuring efficiency, quality, and satisfaction in your mixing processes.

      For more insights and guidance on selecting the right industrial mixing equipment for your needs, stay tuned to JaygoInc.com.

    • Baker Perkins Mixer

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      In an effort to dispel some confusion over the name Baker Perkins in reference to the Double Arm Mixers, we felt it beneficial to provide a short history of the Baker Perkins name, and company.

      The name “Baker Perkins” is often associated with Sigma Blade Mixers or Double Arm Mixers. However, research shows that this machine (whose agitators were actually two elliptical discs at its inception) was initially named The Universal Mixer and was the brainchild of a German inventor (Freyburger), who in 1896 sold his world rights to Paul Pfleiderer. Paul was manager of Werner Pleiderer and Perkins in London at the time, selling bakery equipment, including existing mixing and kneading equipment designed by Werner and Pfleiderer. Through various mergers and acquisitions, one being Werner Pleiderer and Perkins’s merger with Joseph Baker and Sons, the company expanded, and by 1923 was renamed Baker Perkins Ltd. From that point, Baker Perkins became the dominant supplier of the Double Arm Mixer in the world. Shipping thousands of the mixers literally into all industry areas, and causing the name Baker Perkins to become synonymous with Double Arm Mixers, Sigma Blade Mixers, and similarly named mixers.

      However, times change, better manufacturing methods come along, and leaner, more nimble companies arise to fill needs not supplied by other companies. In 1971 Jaygo was founded by John Hayday and Alvin Matt to fulfill many of the chemical industry’s unmet needs, and they introduced a very high quality, reasonably priced competitive machine to compete directly with Baker Perkins. And the rest, as they say, is history…

      Double Arm Sigma Blade Mixer | Model M 130 L with Overlapping Blades | Metal Powders

      Jaygo ‘s Double Arm mixers are the modern-day version of the Baker Perkins Universal Mixer

    • Pan Blender/Dryer model 1090

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      Pan Blender/Dryer model 1090
      • Working Capacity 30-60 Liters
      • Total Capacity 90 Liters
      • 304SS Construction
      • Vacuum Design
      • Jacketed Cover, Sidewalls, And Bottom
      • Low Speed Anchor Agitator
      • High Speed Chopper
      • NEMA 4X Control Panel

      Price: $35,000

    • Lab Vee Blender

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      Lab Vee Blender

      Lab Vee Blender:

      • 16 liters total capacity
      • 316L SS, Intensifier
      • Liquid Addition
      • Safety Enclosure,
      • Controls
      • LIKE NEW…. $16,000

    • Ribbon Blender

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      Ribbon Blender

      Ribbon Blender

      • 150 Liters Total Capacity
      • Up To 100 Liters Working Capacity
      • 304 SS Construction, Support Frame On Wheels
      • Control Panel With Motor Starter
      • New…. $16,995

    • Rebuilt Double Arm Sigma Blade Mixer

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      Rebuilt Double Arm Sigma Blade Mixer

      Rebuilt Double Arm Sigma Blade Mixer

      • 8 Gallons Total Capacity
      • ~5 Gallons Working Capacity
      • Stainless Steel Product Contact Parts
      • 5 HP Drive Motor, Overlapping Blades,
      • Jacketed Trough
      • Removable Cover
      • Manual Tilt Discharge
      • Control Panel
      • PRICE…$25,000

    • Rebuilt Double Arm Sigma Blade Mixer

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      Rebuilt Double Arm Sigma Blade Mixer

      Rebuilt Double Arm Sigma Blade Mixer

      • – 8 Gallons Total Capacity / ~5 Gallons Working Capacity
      • Stainless Steel Product Contact Parts
      • 5 HP Drive Motor
      • Overlapping Blades,
      • Jacketed Trough
      • Removable Cover
      • Manual Tilt Discharge
      • Control Panel
      • PRICE…$25,000

    • Longevity of Your Industrial Mixer

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      Tips for Improving the Longevity of Your Industrial Mixer

      Industrial mixers can be the heart and soul of any restaurant kitchen. They prevent excessive cooking times, ensure consistent dough mixing, and even regulate the level of ingredients. Yet, when the mixers break down midway through a recipe or need a replacement, you might experience a lot of anxiety. Proper maintenance is the secret to your heavy-duty mixer’s long life and durability. Learn some tips to help you maintain it and extend its life.

      Put the Mixer to Its Intended Use

      You would be surprised at how often people fail to use their mixer for its intended purpose. In most cases, the use of mixers beyond their design limits is a common cause of premature failure. Therefore, do not use your mixer for other applications other than what it is intended for.

      Choose the appropriate mixing attachment for the task at hand. For example, use a paddle attachment to mix dough or batters and a wire whisk to whip cream or eggs.

      Moreover, adjust the mixer’s speed to the appropriate setting depending on the recipe. Most mixers have variable speed controls that you can adjust to achieve the desired mixing speed. This way, you will use the mixer for its intended purpose and achieve the best results in your baking and cooking.

      Replace Parts Immediately

      Do not wait until your mixer breaks down completely to replace its parts. Over time, components can become worn and inefficient, leading to decreased performance and increased energy consumption. Replace the parts before they fail to ensure optimal performance and avoid costly repairs.

      Commercial mixers are costly. The sooner you replace parts that show wear and tear signs, the better your savings. Therefore, the key is to regularly inspect your commercial mixer’s components and replace them immediately when necessary.

      Ensure It Stays Dry

      After a particularly busy day, cleaning up a kitchen mixer can be a real chore. It will become damaged if the mixer gets wet and sits around in water or suds. Water buildup makes the unit more susceptible to breaking down over time. Thus, ensure it stays dry after you clean it.

      Moreover, do not use high-pressure cleaning techniques on your commercial mixer. High-pressure cleaning can cause water to seep into the mixer’s cracks and crevices. This water buildup can lead to corrosion, rust, and other irreversible damage. Additionally, high pressure can damage the seals and gaskets, leading to leaks and decreased efficiency.   Instead, use a non-abrasive cleaning method that will not damage delicate parts. For example, foam and steam cleaning use low pressure, which will not force water into the mixer’s cracks and crevices. This step will help preserve the equipment’s reliability and ensure it continues to work efficiently.

      Lubricate Moving Parts

      Commercial kitchen mixers require regular lubrication of moving parts to operate effectively and last longer. Thus, lubricate your industrial mixer’s moving parts regularly.

      Lubrication keeps the parts from grinding against each other, reducing wear and tear. As a result, the parts are able to move more smoothly and efficiently. This step also allows the mixer to operate more reliably and longer. Use food-grade lubricant to lube these parts.

      Regular maintenance is key to keeping your industrial mixer running smoothly. This way, it will reduce the risk of unexpected breakdowns and help extend your mixer’s usable life.

      If you need an upgrade for your commercial kitchen, invest in Jargo Incorporated mixers. Our mixers can save you a great deal of money, not to mention plenty of frustration. Do not hesitate to contact us with any questions or concerns — we will be delighted to help you. We look forward to talking with you soon.

    • The Remarkable Jaygo Double Arm Mixer Extruders

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      Revolutionizing Industries
      The Remarkable Jaygo Double Arm Mixer Extruders

      In the dynamic landscape of industrial processes, there are moments when a perfect blend of tradition and innovation leads to groundbreaking advancements. One such innovation that is gaining immense attention across various industries is none other than Jaygo’s Double Arm Mixer Extruders. These remarkable machines are reshaping the way materials are mixed and processed, introducing unmatched efficiency, consistency, and versatility to the scene.

      The Fusion of Mixing and Extrusion Industries that deal with materials ranging from food to pharmaceuticals, chemicals to plastics, are no strangers to the processes of mixing and extrusion. In the past, these two processes operated independently, demanding more time, effort, and resources. However, with the advent of Jaygo’s Double Arm Mixer Extruders, the gap between mixing and extrusion has been bridged, resulting in streamlined operations and elevated production standards.

      Standout Features and Advantages

      1. Simultaneous Mixing And Extrusion: A Standout Feature Of Jaygo’s Double Arm Mixer Extruders Is Their Unique Ability To Perform Both Mixing And Extrusion Tasks At The Same Time. This Innovative Dual Functionality Drastically Reduces Production Time, Enhancing Efficiency And Cost Savings.
      2. Consistency In Product Quality: Ensuring Uniformity In The Final Product Has Always Been Challenging Across Industries. With These Mixer Extruders, Materials Are Blended Thoroughly And Consistently Due To Their Sophisticated Mixing Mechanisms. The Result Is Products With Unmatched Quality And Performance.
      3. Versatility In Material Handling: Regardless Of Whether You’re Working With Thick Compounds, Pastes, Or Powders, Jaygo’s Mixer Extruders Demonstrate The Capability To Handle A Wide Spectrum Of Materials. This Adaptability Is Invaluable In Industries Where Material Variations Are Common.
      4. Precision Through Process Control And Automation:  Modern Manufacturing Thrives On Precise Process Control. Jaygo’s Machines Incorporate Advanced Automation And Control Systems, Allowing Operators To Fine-Tune Parameters And Closely Monitor The Process In Real-Time. This Level Of Control Minimizes The Chances Of Errors And Ensures Consistent Results.
      5. Resource Efficiency: By Merging Mixing And Extrusion Into A Single Step, Resource Consumption Is Significantly Reduced. This Includes Energy, Labor, And Raw Materials. Consequently, Businesses Can Adopt Eco-Friendly Practices While Maintaining High Levels Of Productivity.
      6. Space-Saving Design: In Industries Where Space Is A Precious Commodity, The Compact Design Of Jaygo’s Double Arm Mixer Extruders Proves Invaluable. This Compactness Doesn’t Compromise Performance, Allowing Companies To Optimize Their Floor Space Effectively.
      7. Tailored Solutions: Industries Vary Widely, And So Do Their Processes. Jaygo Offers Customization Options, Ensuring That Mixer Extruders Can Be Tailored To Specific Needs, Seamlessly Integrating Into Existing Workflows.

      Applications Across Industries The impact of Jaygo’s Double Arm Mixer Extruders is felt across a diverse range of industries:

      • Culinary Creations: From Kneading Dough To Crafting Confectionery Delights And Preparing Sauces, These Machines Redefine Food Processing, Retaining The Authentic Texture, Flavor, And Consistency Of Products.
      • Advancements In Pharmaceuticals: The Precision Blending Of Pharmaceutical Compounds Is A Crucial Aspect Of Drug Development. Mixer Extruders Facilitate The Uniform Distribution Of Active Ingredients, Resulting In Safer And More Effective Medications.
      • Elevating Plastic Manufacturing: Achieving Consistent Dispersion Of Additives And Pigments In Plastic Production Enhances The Quality And Aesthetics Of The Final Plastic Products.
      • Chemical Excellence: In Various Chemical Processes, Mixer Extruders Play A Pivotal Role In Creating Homogenous Mixtures, Ultimately Improving Product Quality And Minimizing Wastage.
      • Beauty Innovations: In The Cosmetics Industry, Where Consistency And Appearance Are Paramount, Mixer Extruders Are Employed To Create Creams, Lotions, And Makeup Products That Meet The Highest Standards.

      As industries constantly strive to enhance efficiency, quality, and sustainability, Jaygo’s Double Arm Mixer Extruders emerge as pioneers in engineering innovation. By seamlessly merging mixing and extrusion, these machines are poised to reshape industries, propelling them into an era of optimized processes and enhanced products. In the competitive landscape of modern business, embracing such revolutionary technologies is no longer just a choice—it’s a necessity.

    • Industrial Mixers And Blenders Used In Process Industries

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      A Legacy of Excellence: Tracing back to its roots, Jaygo’s commitment to quality and efficiency has always been evident. Since introducing its original industrial mixers and blenders, the company has been instrumental in addressing the unique challenges faced by the process industries. Their equipment’s precision and reliability have set new benchmarks in mixing and blending operations.

      Why Jaygo Stands Out: Innovative Design: The design of Jaygo’s mixers and blenders is a blend of traditional techniques and modern innovations. This synergy ensures efficient mixing, longevity, and reduced maintenance needs.

      Versatility: Whether it’s the food and beverage industry, pharmaceuticals, or cosmetics, Jaygo’s mixers and blenders have proved their mettle across various sectors. Their adaptability to diverse materials and processes is a testament to their versatile design.

      Energy Efficiency: In an age where sustainability is vital, Jaygo has made significant strides in making its equipment energy-efficient without compromising on performance.

      Custom Solutions: Recognizing that one size doesn’t fit all, Jaygo offers custom solutions tailored to individual industry needs. This customer-centric approach has endeared them to businesses, big and small.

      Jaygo’s Mixers come in a wide range of sizes and configurations, and Jaygo Inc. can customize their mixers to your requirements.

      1. Double Arm Mixers / Sigma Blade Mixers: Ideal For Mixing Dense Materials And Used In Applications Requiring Kneading And Folding Actions.
      2. High Shear Mixers: Suitable For Applications Where Fast, Efficient Blending And Particle Size Reduction Is Required.
      3. Paddle Mixers: Often Used For Blending Dry Or Wet Ingredients And Offer A Gentle Mixing Action.
      4. Planetary Mixers: Feature An Off-Center Mixing Action, Perfect For Mixing Products With Different Viscosities.
      5. Ribbon Blenders: Commonly Used For Mixing Powders And Delicate Granules Without Causing Breakage.
      6. Conical Screw Mixers: Offer An Intensive Mixing Action And Are Great For Mixing Powders, Granules, And Other More Viscous Materials.
      7. Turbulent Mixers: Typically Used In Applications Requiring The Rapid Blending Of Liquids With Different Viscosities Or The Blending Of Particles Into A Liquid Matrix.

      Jaygo’s Authentic Industrial Mixers & Blenders: The Choice of Process Industries

    • Jaygo Inc’s Altern Mill – Batch Mills

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      Upgrade Your Altern Mill or Batch Mills with Jaygo Inc: A Superior Choice

      Are you looking to enhance the performance and efficiency of your Altern Mill or Batch Mills? Look no further than Jaygo Inc. With our extensive range of new and used products specifically designed for milling applications, we have the perfect solution to take your milling process to the next level.

      At Jaygo Inc., we understand the critical role that milling plays in various industries. That’s why we offer top-quality products that are built to deliver exceptional results. Our Altern Mill and Batch Mills are renowned for their reliability, durability, and precision, making them the go-to choice for businesses worldwide.

      By upgrading your Altern Mill or Batch Mills with Jaygo Inc. products, you can unlock a host of benefits. Here’s why it’s a smart move:

      1. Enhanced Efficiency: Our cutting-edge technology and innovative designs allow for faster and more efficient milling. Experience increased production speeds and reduced processing time, giving you a competitive edge in today’s fast-paced market.

      2. Improved Product Quality: Achieve superior product quality and consistency with the precision engineering of our new or used products. Whether you’re milling pharmaceuticals, chemicals, or food ingredients, you can always rely on Jaygo Inc. to deliver exceptional results.

      3. Versatility and Adaptability: Our wide range of milling products caters to a diverse range of applications. Jaygo Inc has the perfect solution to meet your specific milling requirements from fine particle size reduction to homogenization and blending.

      4. Cost Savings: Upgrading your Altern Mill or Batch Mills with our new or used products can lead to significant cost savings in the long run. Experience reduced maintenance and operational costs, increased productivity, and minimized downtime, ensuring optimal ROI for your business.

      5. Expert Support: At Jaygo Inc., we pride ourselves on our exceptional customer service and technical support. Our team of experts is always on hand to provide guidance, answer your queries, and assist with any issues you may encounter during the upgrading process.

      When it comes to upgrading your Altern Mill or Batch Mills, trust the industry leader – Jaygo Inc. Our commitment to excellence and decades of experience makes us your trusted partner for all your milling needs.

      Contact our in-house engineers today to learn more about our extensive range of products and how they can revolutionize your milling process. Upgrade with Jaygo Inc and experience the difference firsthand.

      Upgrade your altern mill or batch mills with Jaygo Inc today.

    • Industrial Mixer Maintenance Tips

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      Best Practices For Maintaining and Cleaning Industrial Mixers

      Industrial mixers are an integral part of manufacturing and processing Industries. These mixers ensure the homogeneity of different materials through thorough mixing. Industrial mixers require proper and regular maintenance and cleaning to enhance their longevity and optimal performance. Failure to do this can lead to equipment failure, decreased productivity, and safety. Below are seven best practices to maintain and clean industrial mixers for smooth running and efficiency. 1. Follow the Manufacturer’s Recommendations Read the manufacturer’s user manual for the specific mixer model. Note the particular maintenance schedules for the model. Regular maintenance typically involves the replacement of worn-out or damaged components and the lubrication of moving parts. Adhere to the manufacturer’s guidelines to ensure that the mixer functions appropriately and to foresee any potential issues before they become significant problems. 2. Keep It Clean Industrial mixers should be cleaned regularly as part of their maintenance. Residue and build-up from previously mixed batches can compromise the quality of future products and eventually damage the mixer over time. To avoid residue and build-up, clean the mixer after each use. If mixing happens concurrently, maintain a regular cleaning schedule. Remove individual components during cleaning, for example, blades and agitators. Thoroughly sanitize the interior of the mixer. Use appropriate cleaning agents and follow all safety procedures when you handle chemicals. Wear protective gear throughout the cleaning process to avoid harmful burns on the skin. 3. Check for Wear and Tear Components of your mixer may wear down or become damaged over time due to typical wear and tear. Wear and tear decreases performance and can cause equipment failure in some instances. Conduct regular inspections to identify worn-out or damaged parts that need replacing. Check bearings, belts, and seals, as they are susceptible to wear and tear. Inspect the mixer for rust and corrosion, which can compromise the integrity of the mixers. 4. Monitor Performance The industrial mixer’s performance should be monitored regularly. The mixer should continuously operate at optimal mixing speeds, vibration, and noise levels. A decrease in performance should be investigated promptly, and corrective measures should be taken. 5. Train Operators Mixer operators should be adequately trained on handling mixers for their safety and that of the mixer. They should be familiarized with manufacturers’ guidelines and recommendations. This helps them recognize signs of equipment failure early and know the appropriate intervention measures to take. 6. Store Components Properly  When not in use, mixer components should be stored in a clean, dry, and temperature-controlled environment. This prevents corrosion, rust, and damage, which can compromise the integrity of the mixers. 7 Document Maintenance and Cleaning Maintenance and cleaning tasks performed on the mixers should be well documented. This helps users to keep track of when components were last inspected or replaced, as well as track recurring issues or areas that require additional attention. Additionally, proper documentation minimizes human errors that can be detrimental to the longevity of the mixer. Documentation can be helpful for demonstrating compliance with regulatory requirements. In the event of equipment failure or safety incidents, proper documentation can be used to draft control measures. Contact your manufacturer whenever you need to replace worn-out parts of your mixers. They will supply you with genuine parts that easily integrate with your mixer. Spare parts from unauthorized dealers might be tempting due to their low prices. However, most of them are of low quality and might cause equipment failure that might be more costly to fix. Consult certified dealers for the installation of spare parts whenever you are uncertain. At Jaygo Inc., we supply used, rebuilt, and refurbished equipment, as well as genuine spare parts. Contact us today for all your manufacturing equipment needs.

    • What to Consider before You Purchase a Mixer for Your Business

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      Mixing equipment is an essential component in many industries that require blending materials. These machines combine various materials, including liquids, powders, and solids. Many different types of mixing equipment types are available on the market, making it challenging to select the best one. This blog will discuss what you need to consider before choosing mixing equipment.

      Size of Mixing Equipment

      If the size of the mixer doesn’t match the amount of material that needs to be mixed, the material may not be mixed well or may be overworked, which can lead to low-quality finished products or inefficient mixing. Choosing the wrong mixer size can lead to problems such as uneven mixing, over-mixing, or under-mixing.

      For example, if the mixer is too small, it will be hard to make a mixture that is all the same. The mixing process may take longer and lead to reduced productivity. If the mixer is too large, it may lead to material clumping or settling.

      Cleaning and Maintenance

      Proper cleaning and maintenance procedures help to prevent equipment breakdowns and reduce downtime. If you don’t clean and maintain mixing equipment, the quality of the finished product goes down, and the machine’s internal parts get damaged. It causes things to break down and need repairs more often, which makes things less efficient and productive.

      It can be a safety risk for operators, especially when handling hazardous materials. Some equipment needs to be taken care of with special tools or knowledge, which can add to costs and downtime. So, it’s important to follow the steps for cleaning and maintenance that the manufacturer gives.

      Risk of Cross–Contamination

      Cross-contamination can occur when materials from different batches mix, contaminating the final product. This can happen due to the mixing equipment’s design or the cleaning and maintenance procedures. To prevent cross-contamination, select mixing equipment that minimizes the risk of unintended mixing.

      For instance, equipment that can drain itself keeps the leftover product from staying in the mixer and getting mixed up with the next batch. Equipment with smooth surfaces and no cracks makes the product less likely to build up and cause contamination.

      Material Properties

      When you mix materials, they have different properties, which may cause unintended chemical reactions. These reactions can damage the mixing equipment and even pose a safety risk. You should also ensure the mixing equipment can handle those materials safely and effectively.

      For example, some materials may require specialized mixing equipment, such as high-shear mixers. In this case, choose equipment for mixing that can handle the materials and reduce the chance of bad reactions. In this case, choose equipment for mixing that can handle the materials and reduce the chance of bad reactions.

      Type of Mixing

      The amount of mixing you need depends on the materials, the final product, and the environment. Some need gentle mixing, while others need intense mixing, like high-shear mixing. The materials’ viscosity, flowability, and particle size can also affect the required mixing. Some materials need specific agitation speeds, mixing times, or temperatures to blend.

      Choose the right mixing equipment for your specific process to get the quality you want and reduce waste, which helps you save energy and increase efficiency. Using the right equipment leads to product consistency, better blending, less downtime, and lower production costs.

      If you’re in the market for mixing equipment, consider the factors we’ve discussed before you make a decision. At Jaygo Inc., we specialize in providing high-quality mixing equipment for a wide range of industries. Contact us, and our team of experts will help you choose the right equipment for your needs and give you ongoing support to make sure your mixing operations go smoothly.

    • What You Need to Consider before You Choose a Mixing Machine

      Leave a Comment

      What to Consider before You Purchase a Mixer for Your Business

      Mixing equipment is an essential component in many industries that require blending materials. These machines combine various materials, including liquids, powders, and solids. Many different types of mixing equipment types are available on the market, making it challenging to select the best one. This blog will discuss what you need to consider before choosing mixing equipment.

      Size of Mixing Equipment

      If the size of the mixer doesn’t match the amount of material that needs to be mixed, the material may not be mixed well or may be overworked, which can lead to low-quality finished products or inefficient mixing. Choosing the wrong mixer size can lead to problems such as uneven mixing, over-mixing, or under-mixing.

      For example, if the mixer is too small, it will be hard to make a mixture that is all the same. The mixing process may take longer and lead to reduced productivity. If the mixer is too large, it may lead to material clumping or settling.

      Cleaning and Maintenance

      Proper cleaning and maintenance procedures help to prevent equipment breakdowns and reduce downtime. If you don’t clean and maintain mixing equipment, the quality of the finished product goes down, and the machine’s internal parts get damaged. It causes things to break down and need repairs more often, which makes things less efficient and productive. 

      It can be a safety risk for operators, especially when handling hazardous materials. Some equipment needs to be taken care of with special tools or knowledge, which can add to costs and downtime. So, it’s important to follow the steps for cleaning and maintenance that the manufacturer gives.

      Risk of Cross–Contamination

      Cross-contamination can occur when materials from different batches mix, contaminating the final product. This can happen due to the mixing equipment’s design or the cleaning and maintenance procedures. To prevent cross-contamination, select mixing equipment that minimizes the risk of unintended mixing.

      For instance, equipment that can drain itself keeps the leftover product from staying in the mixer and getting mixed up with the next batch. Equipment with smooth surfaces and no cracks makes the product less likely to build up and cause contamination.

      Material Properties

      When you mix materials, they have different properties, which may cause unintended chemical reactions. These reactions can damage the mixing equipment and even pose a safety risk. You should also ensure the mixing equipment can handle those materials safely and effectively. 

      For example, some materials may require specialized mixing equipment, such as high-shear mixers. In this case, choose equipment for mixing that can handle the materials and reduce the chance of bad reactions. In this case, choose equipment for mixing that can handle the materials and reduce the chance of bad reactions.

      Type of Mixing

      The amount of mixing you need depends on the materials, the final product, and the environment. Some need gentle mixing, while others need intense mixing, like high-shear mixing. The materials’ viscosity, flowability, and particle size can also affect the required mixing. Some materials need specific agitation speeds, mixing times, or temperatures to blend. 

      Choose the right mixing equipment for your specific process to get the quality you want and reduce waste, which helps you save energy and increase efficiency. Using the right equipment leads to product consistency, better blending, less downtime, and lower production costs.

      If you’re in the market for mixing equipment, consider the factors we’ve discussed before you make a decision. At Jaygo Inc., we specialize in providing high-quality mixing equipment for a wide range of industries. Contact us, and our team of experts will help you choose the right equipment for your needs and give you ongoing support to make sure your mixing operations go smoothly.

    • 6 Tips for Process Equipment Maintenance

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      6 Tips for Process Equipment Maintenance

      Manufacturing equipment is an integral part of the production process. With this in mind, you should take adequate care to ensure your equipment remains in top shape throughout its useful life. If you need general advice on how to keep your equipment operational, here are six of the best practices for maintenance.

      1. Inspection for Degradation and Damage

      Regular inspection can prevent costly breakdowns and repairs. Regular inspections allow you to identify machine and component issues before they become serious. During the inspection, look for signs of vibration, high temperature, and friction. These signs can indicate problems with alignment, shock, or insufficient lubrication, which can all lead to wear and tear. Regular inspections can help you proactively manage maintenance schedules and budget for parts that need replacements ahead of schedule. You can also consider using bushings, sleeve bearings, and ball bearings to reduce the risk of wear and tear. These components can reduce noise pollution and increase the service life of the equipment.

      1. Maintenance Plan

      Establish a scheduled maintenance plan to keep your equipment in good condition. This plan should include regular inspections and replacements of worn components, such as bearings, fluids, belts, oils, friction materials, and tires. Additionally, monitor bearings and bearing housings for corrosion and replace them as necessary. A maintenance log will ensure that you inspect and replace all components before extensive damage affects the machine.

      1. Cleaning

      The accumulation of dirt and debris on a machine can lead to breakdowns and other costly problems. To avoid this, manufacturers should refer to their equipment’s manufacturer’s recommended cleaning instructions and develop an equipment maintenance plan (EMP). This plan should detail the cleaning methods, products, and frequency to ensure that all machines remain clean and free from contaminants. You can use acid, steam, and power washing methods to thoroughly clean machinery. Additionally, you can hose down heavy equipment with water. Remember to document all these processes in the EMP to ensure that all of your personnel notice them. Regular machinery cleaning can help increase their lifespan and maintain optimal performance.

      1. Lubrication

      Lubricants reduce the friction of moving parts and help maintain the temperature of the equipment. Use only the specific lubricants recommended by the equipment’s manufacturer. Also, ensure you use it carefully and in the right amount to avoid grease build-up and other performance issues. Ensure that the lubricants used are of high viscosity index and able to work in extreme temperatures.

      1. Machine Knowledge and Personnel Training

      Familiarize yourself with the equipment to get the most out of the machinery. You can use your knowledge to help the machine operator understand the machinery manual. Also, you can help them become familiar with what the machine is capable of and what should not be done for safety. Frequently train all staff on how to operate machinery properly. Proper training will help reduce wear and tear, decrease the risk of injury, and reduce the risk of equipment breakdown. Training should include regular updates on emergency procedures and safety precautions. Maintain up-to-date information, like software and hardware updates, so that employees can stay knowledgeable and properly operate the equipment. Also, create a daily record of equipment use and monitor operations. These records can help pinpoint the time and location of operation, as well as help identify any unskilled operators.

      1. Machine Storage

      Store your equipment under cover to prevent rust and condensation build-up. Remember to store the equipment visibly without any obstructions from other pieces of equipment. Also, operate them periodically, even when not in use. Contact us at Jaygo Incorporated to replace damaged equipment or upgrade your machinery to newer models.

    • Failing Ball Segment Valve | Jaygo Incorporated

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      Signs of a Failing Ball Segment Valve

      Ball segment valves are critical in various industries, such as oil and gas, food and beverage processing, and pharmaceutical manufacturing. This component helps to regulate the flow of liquids and gasses by opening and closing in response to changes in pressure. If the valve fails, it can cause significant disruptions in the manufacturing process. Identifying these issues can help prevent production delays. Discover some signs of a faulty ball segment valve. The Valve Leaks When Closed Valves should prevent leakage when closed. If you notice your valve leaking, that’s a call for concern. This issue is the aftermath of wear and tear on seals or packing. As the seals deteriorate, they can develop gaps that allow fluid to escape. The leaks may also signify that the ball itself is faulty. In some cases, the ball may develop cracks that cause it to leak. If you notice any leaks, replace the valve promptly. Otherwise, the issue may cause operations downtime, and you may suffer a loss due to oil wastage. The Valve Leaks Around the Stem In addition to checking for leaks in the valve’s body, you should also check for leaks around the stem. Leaks around this area may signify that the stem packing is beginning to fail. As the packing deteriorates, the component can develop gaps that allow fluid to escape. In addition, the packing may also become dry and cracked, which will cause fluid to leak.

    • Renting Industrial Equipment | Jaygo Incorporated

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      Tips to Consider When Renting Industrial Processing Equipment

      As an industrial plant, you may require machinery or equipment to be able to perform certain jobs at one point or another. Well, purchasing such equipment is not always the best option. It may be costly and cumbersome to purchase and operate such machinery and equipment, especially if only for a short time.

      At times, leasing industrial equipment is more beneficial than purchasing the same. Below are some tips you should consider before you lease industrial equipment.

      Plan the Details of the Project

      Understanding the project and the project site requirements is crucial before you choose to lease equipment. Will the project be indoors or outdoors? Is the project area easily accessible, or does it lie in a rocky and undeveloped area? Answering these questions will help you decipher the most appropriate piece of equipment for the job.

      You will also need to articulate the project budget and total project duration. You will need to ensure that the project budget has provisions for leasing and operating industrial equipment for the entire duration of the project. You should also weigh the cost of leasing the equipment against the cost of buying and operating the equipment.

      What size of equipment is best for the project? Will the equipment or machinery require special attachments? Understanding the specifications of the machinery you require will help you find the right equipment for the job.

      Scout for an Equipment Rental Company

      Once you understandd the project’s scope, you need to find a company that has the equipment you are looking for, great customer service, and good engagement terms. A good equipment rental company will make your experience more pleasant and ease some of the stress.

      You can identify a good equipment rental company through referrals from others who have sought similar services within your network or your professional circles. You can also scout for a good equipment rental company online by reading reviews on search engines and social media sites.

      Understand Company Policies

      Once you have found an equipment rental company that addresses your needs, you should discuss the project in detail. This will help staff from the rental company recommend the most suitable equipment or machinery for your project.

      You should also ask for their company policies regarding equipment and machinery rentals. These policies should point out contract details and the roles of both parties — you as the lessee and they as the lessors — when it comes to equipment leasing and operation.

      You should also consult on their costs and if they have any payment plans that can apply to you. Make sure you negotiate a payment plan that is well within your budget and feasible for the project’s entire duration.

      Another key consideration is to understand what insurance protection you have. Will the rental company take out insurance for the machinery, or will that fall within your responsibilities? Also, do you as a company already have the insurance protection that covers leased equipment, or will you need to take out a new policy?

      Seek to Have a Rental Consultation

      The essence of a consultative meeting is establishing a rapport with the company. You can also tour and see the equipment and machinery they have. When you physically see the equipment and machinery they have and the state that it’s in, you will be more settled as you make your decision.

      During this meeting, you may also request a demonstration of the operation of the equipment. A demonstration will help you assess if you

      have the employees with relevant skills and knowledge to operate the machine or if you will also require training or staffing support from the rental company.

      If you want to lease any industrial equipment, we hope the above pointers have been helpful. If you have any further questions, do not hesitate to contact us at Jaygo Incorporated for all your industrial equipment needs.

    • Refurbished Industrial Equipment | Jaygo Incorporated

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      5 Factors to Consider When Purchasing Refurbished Industrial Equipment

      You always have the option to buy new or refurbished equipment for your business. A different company has already used refurbished equipment. Still, you get quality products if you find the right seller.

      With refurbished equipment, you access high-quality goods at a lower price. You also reduce the associated lead-time and get your industrial equipment within a shorter timeframe. Nonetheless, you must consider various factors before you buy a rebuilt product. Explore five such factors.

      1. Condition of the Equipment

      Refurbished does not mean poor condition, so do not settle for an item in poor working condition. Since the equipment has already been used, confirm the level of wear and tear. Test the equipment and observe any odd sounds or behavior during operation. Some sellers allow you to perform practical tests before you buy, so ask whether your dealer offers such services.

      If the equipment is not in the right condition, you will likely deal with frequent repairs or operational inefficiencies. However, reputable companies test and sell proper equipment, so you have low chances of inefficient equipment if you opt to buy refurbished equipment from a reputable seller.

      2. Technological Advancements

      Technological changes typically handle inefficiencies and provide better ways to do things. Furthermore, reputable equipment manufacturers do not lag when advancements happen. Thus, technical integration is vital for better results that beat the competition.

      Buy equipment that matches up to technological improvements to move along with changes. Since technology is at the core of production, outdated equipment throws you off balance. Also, if your equipment is outdated, you can seldom compete with companies that use the latest technology.

      3. Ease of Use

      Any industrial equipment you buy has to be operated by your employees, so opt for equipment your employees can use or learn to operate within a reasonable time. Also, ensure you have people on your team who can troubleshoot basic malfunctions.

      Avoid items only an expert can operate unless you have a professional in your company. Equipment that is too difficult to use can cause significant delays in operations. Besides, the risk for accidents and injuries increases when your employees cannot operate a machine well.

      4. Cost

      Factor in all the costs you will incur against the expected profit to determine whether the investment is worth the returns. Typical financial responsibilities include the cost to dismantle, transport, and install the equipment. Since some companies cover some of the charges, inquire beforehand to understand the expenses your seller covers.

      Other crucial costs to consider are maintenance and electricity charges. You must keep your equipment in good shape throughout its life, so buy low-maintenance machinery to reduce maintenance charges. Besides, you will need electricity to run the equipment, so opt for a model that consumes less electricity.

      5. Sellers Reputation

      Many sellers offer refurbished equipment, so you have a wide range of choices. Unfortunately, some sellers may market low-quality goods. The viable way to avoid poor equipment deals is through due diligence. A thorough background check on your prospective seller’s reputation will save you.

      Check online reviews to analyze other customers’ experiences with your prospective seller. Do not buy from one with negative reviews since you might not get good quality equipment or the needed services. You could also ask the company to share referrals who have bought their products. Then find the information you need from previous customers.

      You get quality refurbished equipment if you work with a reputable company. If you want to buy industrial equipment and supplies, look no further than Jaygo Inc. You will get the highest quality supplies at affordable prices. Skilled expertise to offer any needed guidance is also available for you at Jaygo Inc.